Opel Insignia: Component Cleaning
* PLEASE READ THIS FIRST *
NOTE: Examples used in this article are general in nature and do not necessarily relate to a specific engine or system. Illustrations and procedures have been chosen to guide mechanic through engine overhaul process.
Descriptions of processes of cleaning, inspection, assembly and machine shop practice are included.
Always refer to appropriate engine overhaul article, if available, in the ENGINES section for complete overhaul procedures and specifications for the vehicle being repaired.
SHEET METAL PARTS
NOTE: Examples used in this article are general in nature and do not necessarily relate to a specific engine or system. Illustrations and procedures have been chosen to guide mechanic through engine overhaul process.
Descriptions of processes of cleaning, inspection, assembly and machine shop practice are included.
Always refer to appropriate engine overhaul article, if available, in the ENGINES section for complete overhaul procedures and specifications for the vehicle being repaired.
Examples of sheet metal parts are rocker covers, front and side covers, oil pan and bellhousing dust cover. Glass bead blasting or hot tank may be used for cleaning.
Ensure all mating surfaces are flat. Deformed surfaces should be straightened. Check all sheet metal parts for cracks and dents.
INTAKE & EXHAUST MANIFOLDS
NOTE: Examples used in this article are general in nature and do not necessarily relate to a specific engine or system. Illustrations and procedures have been chosen to guide mechanic through engine overhaul process.
Descriptions of processes of cleaning, inspection, assembly and machine shop practice are included.
Always refer to appropriate engine overhaul article, if available, in the ENGINES section for complete overhaul procedures and specifications for the vehicle being repaired.
Using solvent cleaning or bead blasting, clean manifolds for inspection. If intake manifold has an exhaust crossover, all carbon deposits must be removed. Inspect manifolds for cracks, burned or eroded areas, corrosion and damage to fasteners.
Exhaust heat and products of combustion cause threads of fasteners to corrode. Replace studs and bolts as necessary. On "V" type intake manifolds, sheet metal oil shield must be removed for proper cleaning and inspection. Ensure all manifold parting surfaces are flat and free of burrs.
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Cylinder Head Replacement
* PLEASE READ THIS FIRST *
NOTE: Examples used in this article are general in nature and do not
necessarily
relate to a specific engine or system. Illustrations and procedures have
been chosen to gui
Cylinder Head Overhaul
Cylinder Head Disassembly
NOTE: Examples used in this article are general in nature and do not
necessarily
relate to a specific engine or system. Illustrations and procedures have
been chosen to guid
Pistons, Connecting Rods & Bearings
RIDGE REMOVAL
NOTE: Examples used in this article are general in nature and do not
necessarily
relate to a specific engine or system. Illustrations and procedures have
been chosen to guide mechanic t
SEE MORE:
Universal Remote System
Universal Remote System
Programming
If equipped, these buttons are in the
overhead console.
This system can replace up to three
remote control transmitters used to
activate devices such as garage
door openers, security systems, and
home automation devices. These
instructions refer to a garage door
Specifications, Diagnostic Information and Procedures
SPECIFICATIONS
FASTENER SPECIFICATIONS
Single Use Non-Threaded Fasteners/Components
NOTE:
All fasteners/components listed in this table MUST BE DISCARDED and replaced
with NEW
after removal.
Application
O-Ring at PTU Output Shaft
O-Ring at Rear Differential Input Shaft
Retaining Ring at PTU Output
