Opel Insignia: Repair Instructions
Electronic Suspension Control Module Replacement
Removal Procedure
1. Active Safety Control Module@Left Side - Remove.
2.
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Remove the electronic suspension control module (2) by releasing the tab as indicated on the electronic suspension control module bracket (1).
3.
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Electrical Connector(1)@Electronic Suspension Control Module(2) - Disconnect.
4. Electronic Suspension Control Module(2) - Remove.
Installation Procedure
1.
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Electronic Suspension Control Module(2) - Install.
2. Electrical Connector(1)@Electronic Suspension Control Module - (2)Connect.
3.
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Install the electronic suspension control module (2) until it is fully seated into the electronic suspension control module bracket (1) and secured by the tab as indicated.
4. Active Safety Control Module@Left Side - Install.
5. Program the electronic suspension control module.
ELECTRONIC SUSPENSION CONTROL MODULE BRACKET REPLACEMENT
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Preliminary Procedure
Electronic Suspension Control Module - Remove.
- Electronic Suspension Control Module Bracket Nut[2x]
CAUTION: Fastener Caution
Tighten 22 N.m (16 lb ft) - Electronic Suspension Control Module Bracket Bolt
Tighten 22 N.m (16 lb ft) - Electronic Suspension Control Module Bracket
FRONT SUSPENSION 4 CORNER LEVELING SYSTEM POSITION SENSOR REPLACEMENT
Removal Procedure
1. Remove the front tire and wheel assembly. 2.
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Separate the front suspension 4 corner leveling system position sensor harness clip (1) from the sensor bracket (2).
3.
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Electrical Connector(1)@Front Suspension 4 Corner Leveling System Position Sensor (2) - Disconnect.
4.
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Link Rod (1)@Ball Stud (2) - Disconnect.
5.
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Front Suspension 4 Corner Leveling System Position Sensor Bracket Nut (1) - Remove.
6.
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Front Suspension 4 Corner Leveling System Position Sensor (1) - Remove.
Installation
1.
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Front Suspension 4 Corner Leveling System Position Sensor (1) - Install.
2.
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CAUTION: Refer to Fastener Caution.
Front Suspension 4 Corner Leveling System Position Sensor Bracket Nut (1) - Install and tighten 9 N.m (80 lb in).
3.
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Link Rod (1)@Ball Stud (2) - Connect.
4.
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Electrical Connector(1)@Front Suspension 4 Corner Leveling System Position Sensor (2) - Connect.
5.
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Install the front suspension 4 corner leveling system position sensor harness clip (1) to the sensor bracket (2).
6. Install the front tire and wheel assembly.
Rear Suspension 4 Corner Air Leveling Position Sensor Replacement (CNQ)
Removal Procedure
1. Remove the rear tire and wheel assembly.
2. Separate the rear suspension 4 corner air leveling position sensor harness clip from the underbody rear side rail.
3. Electrical Connector@Rear Suspension 4 Corner Air Leveling Position Sensor - Disconnect.
4.
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Link Rod (1)@Ball Stud (2) - Disconnect.
5.
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Rear Suspension 4 Corner Air Leveling Position Sensor Bracket Nut (1) - Remove.
6.
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Rear Suspension 4 Corner Air Leveling Position Sensor (1) - Remove.
Installation
1.
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Rear Suspension 4 Corner Air Leveling Position Sensor (1) - Install.
2.
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CAUTION: Refer to Fastener Caution.
Rear Suspension 4 Corner Air Leveling Position Sensor Bracket Nut (1) - Install and tighten 9 N.m (80 lb in).
3.
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Link Rod (1)@Ball Stud (2) - Connect.
4. Electrical Connector@Rear Suspension 4 Corner Air Leveling Position Sensor - Connect.
5. Install the rear suspension 4 corner air leveling position sensor harness clip to the underbody rear side rail.
6. Install the rear tire and wheel assembly.
REAR SUSPENSION 4 CORNER AIR LEVELING POSITION SENSOR REPLACEMENT (GNC)
Removal Procedure
1. Remove the rear tire and wheel assembly.
2.
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Electrical Connector(1)@Rear Suspension 4 Corner Air Leveling Position Sensor (2) - Disconnect.
3.
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Link Rod (1)@Ball Stud (2) - Disconnect.
4.
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Rear Suspension 4 Corner Air Leveling Position Sensor Bracket Nut (1) - Remove.
5.
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Rear Suspension 4 Corner Air Leveling Position Sensor (1) - Remove.
Installation
1.
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Rear Suspension 4 Corner Air Leveling Position Sensor (1) - Install.
2.
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CAUTION: Fastener Caution.
Rear Suspension 4 Corner Air Leveling Position Sensor Bracket Nut (1) - Install and tighten 9 N.m (80 lb in).
3.
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Link Rod (1)@Ball Stud (2) - Connect.
4.
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Electrical Connector@Rear Suspension 4 Corner Air Leveling Position Sensor - Connect.
5. Install the rear tire and wheel assembly.
READ NEXT:
Description and Operation
ELECTRONIC SUSPENSION CONTROL DESCRIPTION AND OPERATION
K19 - K19 Suspension Control Module
B161LF - B161LF Vertical Suspension Acceleration Sensor - Left Front
B161RF - B161RF Vertical Suspension Ac
Front Suspension
Specifications
FASTENER SPECIFICATIONS
Single Use Threaded Fastener/Component Tightening Specifications
NOTE:
All fasteners/components listed in this table MUST BE DISCARDED and replaced
with NEW
aft
Repair Instructions
Stabilizer Shaft Replacement
Removal Procedure
1.
Drivetrain and Front Suspension Cradle(1) - Remove.
2.
Front Stabilizer Shaft Insulator Clamp Bolt(1) - Remove[4x].
3. Front Stabilizer Shaft(1)@D
SEE MORE:
Specifications, Schematic and Routing Diagrams
SPECIFICATIONS
TEMPERATURE VERSUS RESISTANCE
FASTENER SPECIFICATIONS (2.0L LTG)
Single Use Non-Threaded Fasteners/Components
NOTE: All fasteners/components listed in this table MUST BE
DISCARDED and replaced with NEW after removal.
Reusable Threaded Fastener Tightening Specifications
NOTE: All f
Introduction
Arrows and Symbols, Acronyms and Units
ARROWS AND SYMBOLS
This service manual uses various symbols in order to describe different
service operations.
Front of Vehicle
View Detail
Ambient Air Mixed with Another Gas or Indicate Temperature Change
Motion or Direction
View Angle
Dimension (1:2)
