Opel Insignia: Specifications
FASTENER SPECIFICATIONS
Single Use Non-Threaded Fasteners/Components
NOTE: All fasteners/components listed in this table MUST BE DISCARDED and replaced with NEW after removal.
Application
Power Transfer Unit Alignment Sleeve
Power Transfer Unit Cover Housing Seal
Power Transfer Unit Face Seal
Power Transfer Unit Half Shaft SealO-Ring
Power Transfer Unit Cover to Intermediate Drive Shaft Seal
Power Transfer Unit Gear Shaft Rear Seal - Case
Power Transfer Unit Gear Shaft Rear Seal - Cover
Power Transfer Unit Input Shaft Seal- Front
Power Transfer Unit Half Shaft Retainer Clip
Power Transfer Unit Propeller Shaft Retainer
Power Transfer Unit Propeller Shaft Seal - O-Ring
Single Use Threaded Fastener/Component Tightening Specifications
NOTE: All fasteners/components listed in this table MUST BE DISCARDED and replaced with NEW after removal.
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Reusable Threaded Fastener Tightening Specifications
NOTE: All fasteners listed in this table can be reused after removal.
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APPROXIMATE FLUID CAPACITIES
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ADHESIVES, FLUIDS, LUBRICANTS, AND SEALERS
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Component Locator
POWER TRANSFER UNIT CASE DISASSEMBLED VIEW
Power Transfer Unit Components
Power Transfer Unit Alignment Sleeve
Power Transfer Unit Face Seal - O-Ring
Power Transfer Unit Case
Power Transfer Unit
Diagnostic Information and Procedures
SYMPTOMS - POWER TRANSFER UNIT CASE
Strategy Based Diagnostics
Review the system operations in order to familiarize yourself with the system
functions. Refer to Power Transfer
Unit Case Disassembled
Repair Instructions - On Vehicle
Transfer Case Fluid Replacement
Removal Procedure
1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the
Vehicle.
2.
NOTE:
When performing the following procedure, use only
SEE MORE:
Special Tools and Equipment
SPECIAL TOOLS (DIAGNOSTIC TOOLS)
CH-34730-2C
J-34730-2C
Injector Test Lamp
CH-37287-1A
Fuel Pressure Gauge
Adapter 3/8"
CH-38641-B
J-38641-B
Diesel Fuel Quality
Tester
CH-39021-301
J-39021-301
Fuel Injector Harness
Adapter
CH-39021-460
J-39021-460
Fuel Injector Test
Adapter
CH-41415-30
GE-41415
Cleaning Procedures
* PLEASE READ THIS FIRST *
NOTE: Examples used in this article are general in nature and do not
necessarily
relate to a specific engine or system. Illustrations and procedures have
been chosen to guide mechanic through engine overhaul process.
Descriptions of processes of cleaning, inspection, ass
