Opel Insignia: Specifications
FASTENER SPECIFICATIONS
Single Use Non-Threaded Fasteners/Components
NOTE: All fasteners/components listed in this table MUST BE DISCARDED and replaced with NEW after removal.
Application
Power Transfer Unit Alignment Sleeve
Power Transfer Unit Cover Housing Seal
Power Transfer Unit Face Seal
Power Transfer Unit Half Shaft SealO-Ring
Power Transfer Unit Cover to Intermediate Drive Shaft Seal
Power Transfer Unit Gear Shaft Rear Seal - Case
Power Transfer Unit Gear Shaft Rear Seal - Cover
Power Transfer Unit Input Shaft Seal- Front
Power Transfer Unit Half Shaft Retainer Clip
Power Transfer Unit Propeller Shaft Retainer
Power Transfer Unit Propeller Shaft Seal - O-Ring
Single Use Threaded Fastener/Component Tightening Specifications
NOTE: All fasteners/components listed in this table MUST BE DISCARDED and replaced with NEW after removal.
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Reusable Threaded Fastener Tightening Specifications
NOTE: All fasteners listed in this table can be reused after removal.
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APPROXIMATE FLUID CAPACITIES
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ADHESIVES, FLUIDS, LUBRICANTS, AND SEALERS
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Component Locator
POWER TRANSFER UNIT CASE DISASSEMBLED VIEW
Power Transfer Unit Components
Power Transfer Unit Alignment Sleeve
Power Transfer Unit Face Seal - O-Ring
Power Transfer Unit Case
Power Transfer Unit
Diagnostic Information and Procedures
SYMPTOMS - POWER TRANSFER UNIT CASE
Strategy Based Diagnostics
Review the system operations in order to familiarize yourself with the system
functions. Refer to Power Transfer
Unit Case Disassembled
Repair Instructions - On Vehicle
Transfer Case Fluid Replacement
Removal Procedure
1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the
Vehicle.
2.
NOTE:
When performing the following procedure, use only
SEE MORE:
Collision Damage Repair
If the vehicle is involved in a
collision and it is damaged, have the
damage repaired by a qualified
technician using the proper
equipment and quality replacement
parts. Poorly performed collision
repairs diminish the vehicle resale
value, and safety performance can
be compromised in subsequent
coll
Doors
Liftgate
Warning:
Exhaust gases can enter the
vehicle if it is driven with the
liftgate or trunk/hatch open,
or with any objects that pass
through the seal between the
body and the trunk/hatch or
liftgate. Engine exhaust contains
carbon monoxide (CO) which
cannot be seen or smelled. It can
cause unc
