Opel Insignia Owners & Service Manuals

Opel Insignia: Description and Operation


Wheel drive shafts are flexible assemblies consisting of an inner joint and an outer constant velocity joint connected by an axle shaft. The inner joint is completely flexible, and can plunge in and out. The outer joint is also flexible, but cannot plunge in and out. These drive axles are used to transmit rotational force from the transaxle to the front tire and wheel assemblies.

Seal and Clamp

The wheel drive shafts use inboard and outboard joint seals made of thermoplastic material, and clamps made of stainless steel. The functions of the seals are as follows:

  • The seals protect the internal parts of the inboard and outboard joints.
    • They protect the joint lubricating grease from surrounding detrimental atmospheric conditions; such as extreme temperatures, ozone gas, etc.
    • They protect the joint lubricating grease from foreign materials; such as stones, dirt, water, salt, etc.
  • The seals facilitate angular movement of the outboard joint.
  • The seals facilitate angular and axial movement of the inboard joint.

The function of the clamps is as follows: Provide a leak proof connection at both the housing and the axle shaft for the inboard and outboard joints.

The thermoplastic material performs well against normal handing, operational wear and conditions. This material however, is not strong enough to withstand abusive handling or damage due to objects such as sharp tools or the sharp edge of any other surrounding component on the vehicle.

Inner Joint

The inner joints are of the tripot or CV-joint design without an over-extension limitation retainer. The inner joints incorporate a male spline which interlocks with the transaxle using snap rings.

Outer Joint

The outer joints are of the Rzeppa, constant velocity joint design. The shaft end which mates with the wheel bearing and hub assembly, incorporates a helical spline to assure a tight, press-type fit. This design assures that no end play will exist between the hub bearing and the drive shaft assembly for added durability and reduced bearing noise.





Axle Remover

Wheel Drive Shafts


Seal Protector

Wheel Drive Shafts


Drive Shaft Seal Clamp Pliers

Wheel Drive Shafts


     HVAC & Restraints

     Heating, Ventilation, and Air Conditioning

     Specifications, Visual Identification

    SPECIFICATIONS FASTENER SPECIFICATIONS Single Use Non-Threaded Fasteners/Components NOTE: All fasteners/components listed in this table MUST BE DISCARDED and replaced with NEW after removal. Applicat


     Bulb Replacement

    For the proper type of replacement bulbs, or any bulb changing procedure not listed in this section, contact your dealer. Halogen Bulbs Warning: Halogen bulbs have pressurized gas inside and can burst if you drop or scratch the bulb. You or others could be injured. Be sure to read and follow the i

     Diagnostic Information and Procedures

    LEAK TESTING Special Tools GE-41447 A/C Tracer Dye-Box of 24 GE-42220 Universal 12V Leak Detection Lamp GE-43872 Fluorescent Dye Cleaner GE-50078 Electronic Leak Detector GE-50744 R-1234yf PAG Oil Injection Hose GE-50745 R-1234yf POE Oil Injection Hose Equivalent regional tools: Special Tool

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